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HYDROTEST PROCEDURE OF HEAT EXCHANGER AT SITE. Can anyone please point me to a source for determining the correct procedure for hydrotesting the various types of heat exchangers? Thanks. ASME Pressure vessel/ Heat Exchanger Hydrostatic test (for Internal Another method to find out the minimum test pressure is using the MAP.

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If there is pressure drop ,then investigate for the reason ason else reduce the pressure hydrotezt corresponding design pressure for tube side and check for leakage. This is particularly pertinent for heat exchangers in lethal service because literal interpretation of the waiver would preclude using fixed tubesheet exchangers for lethal service applications. Designers, Users, and Manufacturers should agree on the definition of joint type and to the nondestructive Tests NDT for all welded joints.

The shell side and the tube side are to be tested separately in such a manner that leaks at the tube joints can be detected from at least one side.

We need your help! But many such exchangers have been Code stamped and this practice continues throughout the industry.

Students Click Here Join Us! That was done by subcontractor with special devices with given instructions i. Therefore, when they hydrostatically test exfhanger tube side, they rely on pressure loss in the tubes and channel during the holding period to indicate leakage through the tube-to-tubesheet joints. I have seen incidents with air hydrotesting that caused fracture of some vessels. Although gas leak testing is not onerous and costly, heat exchanger manufacture excyanger a very competitive business and it is not likely that Manufacturers will perform testing that the ASME Code does not require unless the procurement specification requires it.

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Heat Exchanger Hydrotesting Procedures Heat Exchanger Hydrotesting Procedures Can anyone please point me to a source for determining the correct procedure for hydrotesting the various types of heat exchangers? Heat Exchanger Hydrotesting Procedures Thanks, svanels!

I yhdrotest not need to research the test pressures, just the methodology. The BOT Nozzle to be assembled with a blind flange having provision for connecting a reciprocating pump Tighten the blind flanges.

If so then there maybe leakage through tube to tubesheet joint. Hydrotest medium for CS exchanger should not have chloride content more then 25 ppm. Defense manufacturing is hydrootest about project manufacturing and project accounting. I have developed standard procedures for overhauling heat exchangers such as found in oil refineries and chemical plants.

Service gaskets and fasteners to be used for tightening of bottom nozzle flanges of top exchanger with hydortest nozzle flanges of bottom exchanger.

Heat Exchanger Hydrotesting Procedures – Chemical plant design & operations – Eng-Tips

Reasons such as off-topic, duplicates, flames, illegal, vulgar, or students posting their homework. Heat Exchanger Hydrotesting Procedures Art, hydrotesr For example, a minor tube joint leak in a water-to-water cooler presents no hazard, whereas leakage of a hear, flammable or explosive fluid could cause damage such as wire drawing, injury or death.

Sometimes you have to employ test rings, etc. This is done after pulling and cleaning. Of all the turnarounds Sxchanger remember, heat exchangers have always been tested with water.

Heat Exchanger Hydrotesting Procedures We have done already two turnarounds and we fairly know which heatexchangers give trouble. This practice satisfies the TEMA requirement that leaks at the tube joints can be detected at least from one side. The engineer who executes a hydrotest on a boiler with steam, will lose his license and face juridical penalties.

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Join your peers on the Internet’s largest technical engineering professional community. Also Check whether water coming out of bottom nozzle of shell. Size px x x x x Art Montemayor Spring, TX.


Please help us to share our service with your friends. The Code is a pressure containment safety code and the hydrostatic test represents only a test adequate for the typical heat exchanger not in a specific hhydrotest where leakage is an prkcedure.

The air test is not a hydrotest, with the hydrotest you evaluate the structural integrity, with the air test you localize problems. Connect the pressure gauges to the top nozzle blind flange.


Fill up the tube side with water and see that proper venting is done and there is no trapped air. The language of the waiver in UG 2 g needs clarification with respect to using fixed tubesheet exchangers for lethal service, possibly with a specific exception allowing their use with appropriate precautions.

Hydrotest Procedure for Pipeline example. After repairs we do hydrotesting. For tubes welded to the tubesheet exhcanger subsequently expanded, the prudence suggests that in addition to such leak testing the welds should be fluid penetrant examined. Red Flag This Post Please let us know here why this post is inappropriate. Download Now White Paper: It follows that users should specify that Manufacturers use other methods to verify non-visible leakage when such leaks could be hazardous or harmful during operation of the heat exchanger.

Download Now Defense manufacturing is all about project manufacturing and project accounting.

Pressurize tube side to the corresponding design pressure. Keep Inlet and outlet nozzle of shell side open.